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Product Development

New Hammer Shrouds Update!
25 Apr 2017

New Hammer Shrouds Update!

by Rob Lyman | posted in: General News, Product Development | 2

Here is the first pull on the thermoformer of 3 new models of the Pocket-Safe hammer shroud. These will fit the Taurus 85, Taurus Protector, and the Ruger LCRx.

Triple-O Knife Sheath: Gen II, with more mounting options
20 Nov 2015

Triple-O Knife Sheath: Gen II, with more mounting options

by Rob Lyman | posted in: Product Development | 0

As I mentioned last week, I’m using the wait for the Triple-O knife to do some redesign work.  Here’s a picture of a pre-production prototype for the new sheath.  As you can see, in addition to vertical and horizontal mounting … Continued

Triple-O Knife, Gen. II (with trainers!)
17 Nov 2015

Triple-O Knife, Gen. II (with trainers!)

by Rob Lyman | posted in: Product Development, products | 1

The Triple-O knife has proven popular enough that they’ve been out of stock for weeks (current estimates are still mid-December for restock–sign up for the newsletter to be the first to know).  I am taking advantage of the break to … Continued

The Making of the Wall-Saver Safety Cylinder: Part 14
26 Jun 2015

The Making of the Wall-Saver Safety Cylinder: Part 14

by Rob Lyman | posted in: Product Development | 0

In Part 13 of my series on the Making of the Wall-Saver safety cylinder I discussed what I thought was the final process for manufacture and assembly—and a serious problem. Less than 10% of plastic inserts were coming back out … Continued

The Making of the Wall-Saver Safety Cylinder: Part 13
24 Jun 2015

The Making of the Wall-Saver Safety Cylinder: Part 13

by Rob Lyman | posted in: Product Development | 0

In Part 12 of my series on the making of the Wall-Saver safety cylinder, I discussed the mistake I made in plastic insert design and the correction of reducing the size of the retaning ridge. So…now I had 7 good … Continued

The Making of the Wall-Saver Safety Cylinder: Part 12
19 Jun 2015

The Making of the Wall-Saver Safety Cylinder: Part 12

by Rob Lyman | posted in: Product Development | 0

In Part 11 of my series on the making of the Wall-Saver safety cylinder, I discussed the making of the plastic inserts that hold the brass plungers in place. Having figured out how to make them reliably, there remained the … Continued

The Making of the Wall-Saver Safety Cylinder: Part 11
17 Jun 2015

The Making of the Wall-Saver Safety Cylinder: Part 11

by Rob Lyman | posted in: Product Development | 0

In Part 10 of my series on the making of the Wall-Saver safety cylinder, I talked about how I finally arrived at a successful production method for the main cylinder body. But as I had mentioned in part 5, there … Continued

The Making of the Wall-Saver Safety Cylinder: Part 10
15 Jun 2015

The Making of the Wall-Saver Safety Cylinder: Part 10

by Rob Lyman | posted in: Product Development | 0

In Part 9 of my series on the making of the Wall-Saver safety cylinder, I discussed solving one set of problems, only to uncover another: molds that had weird angles resulting in off-center holes. Given the tolerances built into modern … Continued

The Making of the Wall-Saver Safety Cylinder: Part 9
12 Jun 2015

The Making of the Wall-Saver Safety Cylinder: Part 9

by Rob Lyman | posted in: Product Development | 0

In Part 8 of my series on the making of the Wall-Saver safety cylinder, I talked about how I solved (accidentally) several issues with getting cylinders made efficiently. But what I didn’t talk about was how the solution, for reasons … Continued

The Making of the Wall-Saver Safety Cylinder: Part 8
10 Jun 2015

The Making of the Wall-Saver Safety Cylinder: Part 8

by Rob Lyman | posted in: Product Development | 0

In Part 7 of my series on the making of the Wall-Saver safety cylinder, I discussed how I overcame shrinkage problems, but immediately ran into difficulty with the dimensionally-excellent mold I had made from it. The big one—getting a complete … Continued

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